I've not been diagnosed with OCD (the last thing I need or care to find out...) but I do suspect I have a bit if it. Either that or I actually care about doing a decent job. Either way you look at it the out-of-spec angles were bothering me so I decided to correct the issue if possible. Surprisingly the nuts n' bolts came off easily as did the upper arm. I pulled off the damper upper seal ring to have a peek inside and it looked clean. Also surprising considering the horror stories I've read about steering relays. I squeezed 90wt gear oil into the bolt holes a few times, cleaned it off, and bolted the cover back on with a bead of silicone and some fresh grease on the seal. I then cleaned up the splines and reinstalled the upper arm one tooth forward which gave me the angle I was looking for.
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The steering wheel was way off center and I couldn't get the wheels to go all the way to the stops when turning right so I loosened the rod-end clamps on the steering box drag link and adjusted it longer to the tune of the amount the arm had moved forward, then tightened the clamps back up. That actually looks a lot better now as there is some room for adjustment either way on the rod ends where before they were hard against the ends of the rod. Now the steering wheel is nicely centered and the wheels move lock-to-lock with ease.
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So what is going on here? Judging by the condition of the upper relay link arm clamp bolt nut I'd guess that someone had been messing with this in the past.
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Perhaps the previous owner removed the link to get at one of the seal cap bolts for a lube point and replaced it one spline off. Not knowing why the geometry was out of whack they adjusted the steering box drag link shorter to compensate. I don't know why it was like it was but I do know that now it's as per the factory settings and seems good. Fine then!
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