Well a few weekends ago Ol' Phoebe and I had a merry time of it. I had been waiting for a dry weekend to get down to doing a job of work in the engine bay:
checking the glow plugs (pretty sure they weren't working),
checking the swirl flaps,
fitting an EGR blanking plate,
renewing the air filter,
renew fuel filter,
and the engine oil and filter...
I knew the job of getting to the glow plugs was going to be a task and it really was, definitely up there on the spanner rating scale, but mostly due to it being a fiddly job though. Lots of bits have to come off to get to the glow plugs.
So out with the camp table, tools parts and most importantly... mug of coffee...
As you can see there was more than the above planned...
Next off with the fuel filter, fuel lines and inlet manifold
I wasn't surprised to see the amount of baked on oily deposits within the manifold, but nicely surprised to see that the swirl flaps were all present and correct.
Now exposed, unplug the glow plugs and time for a coffee to replenish the DIY courage before attempting to remove the glow plugs. Lots of bad experiences out there with regards to removing old glow plugs. For this a deep 8mm socket was needed. Much to my utter joy and surprise all of the glow plugs came out with little effort. The relief was immense i can tell you.
Was it worth the effort? Oh yes... Not one glow plug worked
Dead, dead, dead... This is what should have happened
Next job was the clean up. The oily mess took a lot of time and effort to remove, but it relinquished its hold in the components eventually. Left to dry overnight.
The next morning the rebuild began, including the EGR blanking plate and believe it or not it all went back together fairly easily
And started on the button too
Much much smoother cold idle too.
Buoyed by this success I went on to replace all the rest of the oils as Phoebe is getting on a bit, so much time was spent sucking out the fluids with the 500ml syringe. It's not a difficult task, but time consuming, especially when all oils are cold. All the fluids were well past their best. Brown, sludgey, dirty smelling... Not in the best of condition to say the least.
The only thing I couldn't do was the Haldex filter and pump. I ran out of time and importantly tools :roll: I lacked the bit to get the propshaft bolts off. Which is a bugger to say the least. So she's 90% refreshed...
I think this might be a job for a professional... maybe...